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• 1. [Image] Seal/lubricant systems for geothermal drilling equipment

  	The development and testing of seals and lubricants for journal-type roller-cone rock bits for drilling into geothermal reservoirs at temperatures over 260/sup 0/C (500/sup 0/F) are described. The conditions ...
  	Citation × Citation Citation Abstract Copy Title: Seal/lubricant systems for geothermal drilling equipment Author: Hendrickson, R.R. Year: 1980 The development and testing of seals and lubricants for journal-type roller-cone rock bits for drilling into geothermal reservoirs at temperatures over 260/sup 0/C (500/sup 0/F) are described. The conditions experienced by seals and lubricants subjected to geothermal drilling are reviewed along with the basic design requirements for roller-cone bit seals and journal bearing lubricants. Two unique test facilities are described: a seal test machine which simulates pressures, temperatures, and mechanical eccentricities, and a lubricant tester capable of evaluating load-bearing ability at temperature and pressure. Three candidate elastomeric compounds demonstrated 288/sup 0/C (550/sup 0/F) capability and several others demonstrated 260/sup 0/C (500/sup 0/F) or greater capability. Successful elastomeric seal candidates were proprietary compounds based on EPDM, Kalrez, and/or Viton polymers. Three mechanical seals for reservoir temperatures over 288/sup 0/C (550/sup 0/F) are presented. Lubricant screening tests on more than 50 products are summarized, and several newly developed lubricants which meet both the compatibility and lubrication requirements are described. Several seal/lubricant systems are recommended for laboratory or field geothermal drilling tests in roller-cone drill bits. The future availability of drill bits for geothermal use is discussed, as well as the potential spinoffs of the program findings for nongeothermal roller-cone bits; SAND-80-7101 Title: Seal/lubricant systems for geothermal drilling equipment Author: Hendrickson, R.R. Year: 1980 The development and testing of seals and lubricants for journal-type roller-cone rock bits for drilling into geothermal reservoirs at temperatures over 260/sup 0/C (500/sup 0/F) are described. The conditions experienced by seals and lubricants subjected to geothermal drilling are reviewed along with the basic design requirements for roller-cone bit seals and journal bearing lubricants. Two unique test facilities are described: a seal test machine which simulates pressures, temperatures, and mechanical eccentricities, and a lubricant tester capable of evaluating load-bearing ability at temperature and pressure. Three candidate elastomeric compounds demonstrated 288/sup 0/C (550/sup 0/F) capability and several others demonstrated 260/sup 0/C (500/sup 0/F) or greater capability. Successful elastomeric seal candidates were proprietary compounds based on EPDM, Kalrez, and/or Viton polymers. Three mechanical seals for reservoir temperatures over 288/sup 0/C (550/sup 0/F) are presented. Lubricant screening tests on more than 50 products are summarized, and several newly developed lubricants which meet both the compatibility and lubrication requirements are described. Several seal/lubricant systems are recommended for laboratory or field geothermal drilling tests in roller-cone drill bits. The future availability of drill bits for geothermal use is discussed, as well as the potential spinoffs of the program findings for nongeothermal roller-cone bits; SAND-80-7101 Close

• 2. [Image] Field drilling tests on improved geothermal unsealed roller-cone bits: Final report

  	The development and field testing of a 222 mm (8-3/4 inch) unsealed, insert type, medium hard formation, high-temperature bit are described. Increased performance was gained by substituting improved materials ...
  	Citation × Citation Citation Abstract Copy Title: Field drilling tests on improved geothermal unsealed roller-cone bits: Final report Author: Hendrickson, R.R. Year: 1980 The development and field testing of a 222 mm (8-3/4 inch) unsealed, insert type, medium hard formation, high-temperature bit are described. Increased performance was gained by substituting improved materials in critical bit components. These materials were selected on bases of their high temperature properties, machinability and heat treatment response. Program objectives required that both machining and heat treating could be accomplished with existing rock bit production equipment. Six of the experimental bits were subjected to air drilling at 240/sup 0/C (460/sup 0/F) in Franciscan graywacke at the Geysers (California). Performances compared directly to conventional bits indicate that in-gage drilling time was increased by 70%. All bits at the Geysers are subjected to reaming out-of-gage hole prior to drilling. Under these conditions the experimental bits showed a 30% increase in usable hole drilled, compared with the conventional bits. The materials selected improved roller wear by 200%, friction per wear by 150%, and lug wear by 150%. These tests indicate a potential well cost savings of 4 to 8%. Savings of 12% are considered possible with drilling procedures optimized for the experimental bits; SAND-80-7079 Title: Field drilling tests on improved geothermal unsealed roller-cone bits: Final report Author: Hendrickson, R.R. Year: 1980 The development and field testing of a 222 mm (8-3/4 inch) unsealed, insert type, medium hard formation, high-temperature bit are described. Increased performance was gained by substituting improved materials in critical bit components. These materials were selected on bases of their high temperature properties, machinability and heat treatment response. Program objectives required that both machining and heat treating could be accomplished with existing rock bit production equipment. Six of the experimental bits were subjected to air drilling at 240/sup 0/C (460/sup 0/F) in Franciscan graywacke at the Geysers (California). Performances compared directly to conventional bits indicate that in-gage drilling time was increased by 70%. All bits at the Geysers are subjected to reaming out-of-gage hole prior to drilling. Under these conditions the experimental bits showed a 30% increase in usable hole drilled, compared with the conventional bits. The materials selected improved roller wear by 200%, friction per wear by 150%, and lug wear by 150%. These tests indicate a potential well cost savings of 4 to 8%. Savings of 12% are considered possible with drilling procedures optimized for the experimental bits; SAND-80-7079 Close

• 3. [Image] Laboratory and field testing of improved geothermal rock bits

  	The development and testing of 222 mm (8-3/4 inch) unsealed, insert type, medium hard formation, high-temperature bits are described. The new bits were fabricated by substituting improved materials in ...
  	Citation × Citation Citation Abstract Copy Title: Laboratory and field testing of improved geothermal rock bits Author: Hendrickson, R.R. Year: 1980 The development and testing of 222 mm (8-3/4 inch) unsealed, insert type, medium hard formation, high-temperature bits are described. The new bits were fabricated by substituting improved materials in critical bit components. These materials were selected on bases of their high temperature properties, machinability, and heat treatment response. Program objectives required that both machining and heat treating could be accomplished with existing rock bit production equipment. Two types of experimental bits were subjected to laboratory air drilling tests at 250/sup 0/C (482/sup 0/F) in cast iron. These tests indicated field testing could be conducted without danger to the hole, and that bearing wear would be substantially reduced. Six additional experimental bits, and eight conventional bits were then subjected to air drilling a 240/sup 0/C (464/sup 0/F) in Francisan Graywacke at The Geysers, CA. The materials selected improved roller wear by 200%, friction-pin wear by 150%, and lug wear by 150%. Geysers drilling performances compared directly to conventional bits indicate that in-gage drilling life was increased by 70%. All bits at The Geysers are subjected to reaming out-of-gage hole prior to drilling. Under these conditions the experimental bits showed a 30% increase in usable hole over the conventional bits. These tests demonstrated a potential well cost reduction of 4 to 8%. Savings of 12% are considered possible with drilling procedures optimized for the experimental bits; SAND-80-7102 Title: Laboratory and field testing of improved geothermal rock bits Author: Hendrickson, R.R. Year: 1980 The development and testing of 222 mm (8-3/4 inch) unsealed, insert type, medium hard formation, high-temperature bits are described. The new bits were fabricated by substituting improved materials in critical bit components. These materials were selected on bases of their high temperature properties, machinability, and heat treatment response. Program objectives required that both machining and heat treating could be accomplished with existing rock bit production equipment. Two types of experimental bits were subjected to laboratory air drilling tests at 250/sup 0/C (482/sup 0/F) in cast iron. These tests indicated field testing could be conducted without danger to the hole, and that bearing wear would be substantially reduced. Six additional experimental bits, and eight conventional bits were then subjected to air drilling a 240/sup 0/C (464/sup 0/F) in Francisan Graywacke at The Geysers, CA. The materials selected improved roller wear by 200%, friction-pin wear by 150%, and lug wear by 150%. Geysers drilling performances compared directly to conventional bits indicate that in-gage drilling life was increased by 70%. All bits at The Geysers are subjected to reaming out-of-gage hole prior to drilling. Under these conditions the experimental bits showed a 30% increase in usable hole over the conventional bits. These tests demonstrated a potential well cost reduction of 4 to 8%. Savings of 12% are considered possible with drilling procedures optimized for the experimental bits; SAND-80-7102 Close