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• 1. [Image] Annual Report on the Project to Design and Experimentally Test an Improved Geothermal Drill Bit

  	Progress is reported in a research and development program to design, build, and test an improved geothermal drill bit. The major tasks of the Phase I effort are entitled: failure mechanisms of existing ...
  	Citation × Citation Citation Abstract Copy Title: Annual Report on the Project to Design and Experimentally Test an Improved Geothermal Drill Bit Author: Barker, L.M. Year: 1976 Progress is reported in a research and development program to design, build, and test an improved geothermal drill bit. The major tasks of the Phase I effort are entitled: failure mechanisms of existing bits; new steels and new bearing design; and new seals and lubricants. It appears that a significant gain in drill-bit life can be attained by the use of higher-temperature steels which retain more hardness at temperatures above 260/sup 0/C (500/sup 0/F). Such steels are available, and two research bits of high-temperature steels were made and will shortly be tested in a laboratory-simulated full-scale geothermal drilling environment. Two control bits of the same design, but made with conventional drill bit steels, were also obtained for identical laboratory test runs, so that the performance of the research bits can be meaningfully assessed. Base-line properties of the steels, such as hardness and fracture toughness as functions of temperature, are being measured to further assess the value of the high-temperature steels selected for the research bits. A geothermal test vessel was designed and fabricated in which the full-scale drill bits will be tested. The vessel is capable of temperature to 427/sup 0/C (800/sup 0/F) and pressures to 35 MPa (5,000 psi). Seal and lubrication designs were studied, and the state of the art in high-temperature seals and lubricants was assessed. Some candidate seals and lubricants have been obtained for testing, and others are being procured. In addition, a seal test vessel has been designed and will soon be completed which can simulate the geothermal drilling environment in full-scale testing of seal and lubricant designs and materials. (JGB) Title: Annual Report on the Project to Design and Experimentally Test an Improved Geothermal Drill Bit Author: Barker, L.M. Year: 1976 Progress is reported in a research and development program to design, build, and test an improved geothermal drill bit. The major tasks of the Phase I effort are entitled: failure mechanisms of existing bits; new steels and new bearing design; and new seals and lubricants. It appears that a significant gain in drill-bit life can be attained by the use of higher-temperature steels which retain more hardness at temperatures above 260/sup 0/C (500/sup 0/F). Such steels are available, and two research bits of high-temperature steels were made and will shortly be tested in a laboratory-simulated full-scale geothermal drilling environment. Two control bits of the same design, but made with conventional drill bit steels, were also obtained for identical laboratory test runs, so that the performance of the research bits can be meaningfully assessed. Base-line properties of the steels, such as hardness and fracture toughness as functions of temperature, are being measured to further assess the value of the high-temperature steels selected for the research bits. A geothermal test vessel was designed and fabricated in which the full-scale drill bits will be tested. The vessel is capable of temperature to 427/sup 0/C (800/sup 0/F) and pressures to 35 MPa (5,000 psi). Seal and lubrication designs were studied, and the state of the art in high-temperature seals and lubricants was assessed. Some candidate seals and lubricants have been obtained for testing, and others are being procured. In addition, a seal test vessel has been designed and will soon be completed which can simulate the geothermal drilling environment in full-scale testing of seal and lubricant designs and materials. (JGB) Close

• 2. [Image] Evaluation and Design of Downhole Heat Exchangers for Direct Application; Annual Report, May 1, 1976 - July 1, 1977

  	Progress in an experimental and analytical research program to evaluate and improve the design of downhole heat exchangers (DHEs) for direct applications of geothermal energy is reported. Significant progress ...
  	Citation × Citation Citation Abstract Copy Title: Evaluation and Design of Downhole Heat Exchangers for Direct Application; Annual Report, May 1, 1976 - July 1, 1977 Author: Culver, G.G. Year: 1977 Progress in an experimental and analytical research program to evaluate and improve the design of downhole heat exchangers (DHEs) for direct applications of geothermal energy is reported. Significant progress has been achieved in characterizing flows in wells and without perforated casings and DHEs installed, determination of energy extraction rates for conventional DHEs in both cased and uncased wells, and utilization of information obtained to develop and substantiate models of heat transfer within the well. Flow characterization was obtained by experimentally measuring temperature and velocity profiles. In uncased wells, there was a relatively large vertical temperature gradient (approximately 0.5{sup 0}C/m) and insignificant measured vertical flow, while for the same wells when cased the temperature gradient was essentially zero (approximately 0.03{sup 0}C/m) and a large vertically upward flow was measured (9 to 14 cm/s as measured with a hot-film anemometer). These show that a significant connection cell is established after installation of the casing. The energy extraction rates for a conventional DHE both before and after casing of a 60 m deep well was experimentally measured. In the uncased well up to 300 kW was obtained while the cased well produced over 500 kW. Analytical heat transfer models were developed for the cased well both with and without DHEs. For the cased well without a DHE, the model predicts flow rates that agree with the measured value within about 30 percent. Further, the energy extraction rates predicted by the models agree even better with the measured values. These models allow the energy extraction rates of design parameter variations to be evaluated. At this stage, only trends can be shown but with additional substantiation they should produce optimum energy extraction designs Title: Evaluation and Design of Downhole Heat Exchangers for Direct Application; Annual Report, May 1, 1976 - July 1, 1977 Author: Culver, G.G. Year: 1977 Progress in an experimental and analytical research program to evaluate and improve the design of downhole heat exchangers (DHEs) for direct applications of geothermal energy is reported. Significant progress has been achieved in characterizing flows in wells and without perforated casings and DHEs installed, determination of energy extraction rates for conventional DHEs in both cased and uncased wells, and utilization of information obtained to develop and substantiate models of heat transfer within the well. Flow characterization was obtained by experimentally measuring temperature and velocity profiles. In uncased wells, there was a relatively large vertical temperature gradient (approximately 0.5{sup 0}C/m) and insignificant measured vertical flow, while for the same wells when cased the temperature gradient was essentially zero (approximately 0.03{sup 0}C/m) and a large vertically upward flow was measured (9 to 14 cm/s as measured with a hot-film anemometer). These show that a significant connection cell is established after installation of the casing. The energy extraction rates for a conventional DHE both before and after casing of a 60 m deep well was experimentally measured. In the uncased well up to 300 kW was obtained while the cased well produced over 500 kW. Analytical heat transfer models were developed for the cased well both with and without DHEs. For the cased well without a DHE, the model predicts flow rates that agree with the measured value within about 30 percent. Further, the energy extraction rates predicted by the models agree even better with the measured values. These models allow the energy extraction rates of design parameter variations to be evaluated. At this stage, only trends can be shown but with additional substantiation they should produce optimum energy extraction designs Close

• 3. [Image] Report on Design, Construction and Testing of CO2 Breakout System for Geothermal Brines

  	A skid mounted test facility has been built for determining conditions at which CO2 flashes from geothermal brines. The system has been checked and operated at one geothermal plant. It performed as designed. ...
  	Citation × Citation Citation Abstract Copy Title: Report on Design, Construction and Testing of CO2 Breakout System for Geothermal Brines Author: Robertus, R. J. Year: 1984 A skid mounted test facility has been built for determining conditions at which CO2 flashes from geothermal brines. The system has been checked and operated at one geothermal plant. It performed as designed. The equipment is designed to operate at temperatures and pressures typical of wells near Heber, California. (Nominally IS0°C and 300-500 psig). It has heat exchangers which can cool the brine to less than 70°C. (The cooling water is re-circulated after being cooled by a forced air heat exchanger). Breakout pressures can be determined for any temperature between 70°C and wellhead temperature Title: Report on Design, Construction and Testing of CO2 Breakout System for Geothermal Brines Author: Robertus, R. J. Year: 1984 A skid mounted test facility has been built for determining conditions at which CO2 flashes from geothermal brines. The system has been checked and operated at one geothermal plant. It performed as designed. The equipment is designed to operate at temperatures and pressures typical of wells near Heber, California. (Nominally IS0°C and 300-500 psig). It has heat exchangers which can cool the brine to less than 70°C. (The cooling water is re-circulated after being cooled by a forced air heat exchanger). Breakout pressures can be determined for any temperature between 70°C and wellhead temperature Close

• 4. [Image] Economic Assessment of Using Non-Metallic Materials in the Direct Utilization of Geothermal Energy, Final Report

  	The cost effectiveness of nonmetallic materials in three direct-use geothermal applications was assessed. An extensive review of the available literature was conducted in order to ascertain those processes ...
  	Citation × Citation Citation Abstract Copy Title: Economic Assessment of Using Non-Metallic Materials in the Direct Utilization of Geothermal Energy, Final Report Author: Cabibbo, S.V. Year: 1979 The cost effectiveness of nonmetallic materials in three direct-use geothermal applications was assessed. An extensive review of the available literature was conducted in order to ascertain those processes for which sufficient design and cost data had been published to permit this economic assessment to be made. Only three such processes could be found and they are discussed Title: Economic Assessment of Using Non-Metallic Materials in the Direct Utilization of Geothermal Energy, Final Report Author: Cabibbo, S.V. Year: 1979 The cost effectiveness of nonmetallic materials in three direct-use geothermal applications was assessed. An extensive review of the available literature was conducted in order to ascertain those processes for which sufficient design and cost data had been published to permit this economic assessment to be made. Only three such processes could be found and they are discussed Close