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• 1. [Image] Annual Report on the Project to Design and Experimentally Test an Improved Geothermal Drill Bit

  	Progress is reported in a research and development program to design, build, and test an improved geothermal drill bit. The major tasks of the Phase I effort are entitled: failure mechanisms of existing ...
  	Citation × Citation Citation Abstract Copy Title: Annual Report on the Project to Design and Experimentally Test an Improved Geothermal Drill Bit Author: Barker, L.M. Year: 1976 Progress is reported in a research and development program to design, build, and test an improved geothermal drill bit. The major tasks of the Phase I effort are entitled: failure mechanisms of existing bits; new steels and new bearing design; and new seals and lubricants. It appears that a significant gain in drill-bit life can be attained by the use of higher-temperature steels which retain more hardness at temperatures above 260/sup 0/C (500/sup 0/F). Such steels are available, and two research bits of high-temperature steels were made and will shortly be tested in a laboratory-simulated full-scale geothermal drilling environment. Two control bits of the same design, but made with conventional drill bit steels, were also obtained for identical laboratory test runs, so that the performance of the research bits can be meaningfully assessed. Base-line properties of the steels, such as hardness and fracture toughness as functions of temperature, are being measured to further assess the value of the high-temperature steels selected for the research bits. A geothermal test vessel was designed and fabricated in which the full-scale drill bits will be tested. The vessel is capable of temperature to 427/sup 0/C (800/sup 0/F) and pressures to 35 MPa (5,000 psi). Seal and lubrication designs were studied, and the state of the art in high-temperature seals and lubricants was assessed. Some candidate seals and lubricants have been obtained for testing, and others are being procured. In addition, a seal test vessel has been designed and will soon be completed which can simulate the geothermal drilling environment in full-scale testing of seal and lubricant designs and materials. (JGB) Title: Annual Report on the Project to Design and Experimentally Test an Improved Geothermal Drill Bit Author: Barker, L.M. Year: 1976 Progress is reported in a research and development program to design, build, and test an improved geothermal drill bit. The major tasks of the Phase I effort are entitled: failure mechanisms of existing bits; new steels and new bearing design; and new seals and lubricants. It appears that a significant gain in drill-bit life can be attained by the use of higher-temperature steels which retain more hardness at temperatures above 260/sup 0/C (500/sup 0/F). Such steels are available, and two research bits of high-temperature steels were made and will shortly be tested in a laboratory-simulated full-scale geothermal drilling environment. Two control bits of the same design, but made with conventional drill bit steels, were also obtained for identical laboratory test runs, so that the performance of the research bits can be meaningfully assessed. Base-line properties of the steels, such as hardness and fracture toughness as functions of temperature, are being measured to further assess the value of the high-temperature steels selected for the research bits. A geothermal test vessel was designed and fabricated in which the full-scale drill bits will be tested. The vessel is capable of temperature to 427/sup 0/C (800/sup 0/F) and pressures to 35 MPa (5,000 psi). Seal and lubrication designs were studied, and the state of the art in high-temperature seals and lubricants was assessed. Some candidate seals and lubricants have been obtained for testing, and others are being procured. In addition, a seal test vessel has been designed and will soon be completed which can simulate the geothermal drilling environment in full-scale testing of seal and lubricant designs and materials. (JGB) Close

• 2. [Image] Field drilling tests on improved geothermal unsealed roller-cone bits: Final report

  	The development and field testing of a 222 mm (8-3/4 inch) unsealed, insert type, medium hard formation, high-temperature bit are described. Increased performance was gained by substituting improved materials ...
  	Citation × Citation Citation Abstract Copy Title: Field drilling tests on improved geothermal unsealed roller-cone bits: Final report Author: Hendrickson, R.R. Year: 1980 The development and field testing of a 222 mm (8-3/4 inch) unsealed, insert type, medium hard formation, high-temperature bit are described. Increased performance was gained by substituting improved materials in critical bit components. These materials were selected on bases of their high temperature properties, machinability and heat treatment response. Program objectives required that both machining and heat treating could be accomplished with existing rock bit production equipment. Six of the experimental bits were subjected to air drilling at 240/sup 0/C (460/sup 0/F) in Franciscan graywacke at the Geysers (California). Performances compared directly to conventional bits indicate that in-gage drilling time was increased by 70%. All bits at the Geysers are subjected to reaming out-of-gage hole prior to drilling. Under these conditions the experimental bits showed a 30% increase in usable hole drilled, compared with the conventional bits. The materials selected improved roller wear by 200%, friction per wear by 150%, and lug wear by 150%. These tests indicate a potential well cost savings of 4 to 8%. Savings of 12% are considered possible with drilling procedures optimized for the experimental bits; SAND-80-7079 Title: Field drilling tests on improved geothermal unsealed roller-cone bits: Final report Author: Hendrickson, R.R. Year: 1980 The development and field testing of a 222 mm (8-3/4 inch) unsealed, insert type, medium hard formation, high-temperature bit are described. Increased performance was gained by substituting improved materials in critical bit components. These materials were selected on bases of their high temperature properties, machinability and heat treatment response. Program objectives required that both machining and heat treating could be accomplished with existing rock bit production equipment. Six of the experimental bits were subjected to air drilling at 240/sup 0/C (460/sup 0/F) in Franciscan graywacke at the Geysers (California). Performances compared directly to conventional bits indicate that in-gage drilling time was increased by 70%. All bits at the Geysers are subjected to reaming out-of-gage hole prior to drilling. Under these conditions the experimental bits showed a 30% increase in usable hole drilled, compared with the conventional bits. The materials selected improved roller wear by 200%, friction per wear by 150%, and lug wear by 150%. These tests indicate a potential well cost savings of 4 to 8%. Savings of 12% are considered possible with drilling procedures optimized for the experimental bits; SAND-80-7079 Close

• 3. [Image] Laboratory and field testing of improved geothermal rock bits

  	The development and testing of 222 mm (8-3/4 inch) unsealed, insert type, medium hard formation, high-temperature bits are described. The new bits were fabricated by substituting improved materials in ...
  	Citation × Citation Citation Abstract Copy Title: Laboratory and field testing of improved geothermal rock bits Author: Hendrickson, R.R. Year: 1980 The development and testing of 222 mm (8-3/4 inch) unsealed, insert type, medium hard formation, high-temperature bits are described. The new bits were fabricated by substituting improved materials in critical bit components. These materials were selected on bases of their high temperature properties, machinability, and heat treatment response. Program objectives required that both machining and heat treating could be accomplished with existing rock bit production equipment. Two types of experimental bits were subjected to laboratory air drilling tests at 250/sup 0/C (482/sup 0/F) in cast iron. These tests indicated field testing could be conducted without danger to the hole, and that bearing wear would be substantially reduced. Six additional experimental bits, and eight conventional bits were then subjected to air drilling a 240/sup 0/C (464/sup 0/F) in Francisan Graywacke at The Geysers, CA. The materials selected improved roller wear by 200%, friction-pin wear by 150%, and lug wear by 150%. Geysers drilling performances compared directly to conventional bits indicate that in-gage drilling life was increased by 70%. All bits at The Geysers are subjected to reaming out-of-gage hole prior to drilling. Under these conditions the experimental bits showed a 30% increase in usable hole over the conventional bits. These tests demonstrated a potential well cost reduction of 4 to 8%. Savings of 12% are considered possible with drilling procedures optimized for the experimental bits; SAND-80-7102 Title: Laboratory and field testing of improved geothermal rock bits Author: Hendrickson, R.R. Year: 1980 The development and testing of 222 mm (8-3/4 inch) unsealed, insert type, medium hard formation, high-temperature bits are described. The new bits were fabricated by substituting improved materials in critical bit components. These materials were selected on bases of their high temperature properties, machinability, and heat treatment response. Program objectives required that both machining and heat treating could be accomplished with existing rock bit production equipment. Two types of experimental bits were subjected to laboratory air drilling tests at 250/sup 0/C (482/sup 0/F) in cast iron. These tests indicated field testing could be conducted without danger to the hole, and that bearing wear would be substantially reduced. Six additional experimental bits, and eight conventional bits were then subjected to air drilling a 240/sup 0/C (464/sup 0/F) in Francisan Graywacke at The Geysers, CA. The materials selected improved roller wear by 200%, friction-pin wear by 150%, and lug wear by 150%. Geysers drilling performances compared directly to conventional bits indicate that in-gage drilling life was increased by 70%. All bits at The Geysers are subjected to reaming out-of-gage hole prior to drilling. Under these conditions the experimental bits showed a 30% increase in usable hole over the conventional bits. These tests demonstrated a potential well cost reduction of 4 to 8%. Savings of 12% are considered possible with drilling procedures optimized for the experimental bits; SAND-80-7102 Close

• 4. [Image] Investigation and evaluation of geopressured-geothermal wells. Fairfax Foster Sutter No. 2 well, St. Mary Parish, Louisiana. Volume I. Completion and testing. Final report

  	The Fairfax Foster Sutter No. 2 well, located in the East Franklin area of St. Mary Parish, Louisiana, is the first successful test of a geopressured-geothermal aquifer under the Well-of-Opportunity program. ...
  	Citation × Citation Citation Abstract Copy Title: Investigation and evaluation of geopressured-geothermal wells. Fairfax Foster Sutter No. 2 well, St. Mary Parish, Louisiana. Volume I. Completion and testing. Final report Author: Willits, M.H. Year: 1979 The Fairfax Foster Sutter No. 2 well, located in the East Franklin area of St. Mary Parish, Louisiana, is the first successful test of a geopressured-geothermal aquifer under the Well-of-Opportunity program. The section tested was the MA-6 sand of lower Miocene age which has produced large quantities of gas from the adjacent but structurally separated Garden City field. In the subject well the observed temperature was 270{sup 0}F (132{sup 0}C) and the measured gradient was 0.77 psi/ft. The gross sand thickness was 270 feet, the net sand thickness 190 feet, and the tested interval 58 net feet. The temperatures and pressures encountered approached the limits of the surface-recording bottomhole pressure gauge and particularly the single-conductor cables on which the gauges were run. The objectives of the tests were all accomplished, and data were obtained which will contribute to the overall assessment of the geopressured-geothermal resource of the Upper Gulf of Mexico basin. In general, the gas solubility (22.8 scf/bbl) was as expected for the temperature, pressure, and salinity of the brine. The produced water was more saline than expected (160,000 mg/l). The high concentrations of dissolved solids, coupled with the evolution of CO{sub 2} from these waters during production, created a scaling problem in the tubular goods and surface equipment that will have to be addressed in future tests; DOE/ET/28460-1 Title: Investigation and evaluation of geopressured-geothermal wells. Fairfax Foster Sutter No. 2 well, St. Mary Parish, Louisiana. Volume I. Completion and testing. Final report Author: Willits, M.H. Year: 1979 The Fairfax Foster Sutter No. 2 well, located in the East Franklin area of St. Mary Parish, Louisiana, is the first successful test of a geopressured-geothermal aquifer under the Well-of-Opportunity program. The section tested was the MA-6 sand of lower Miocene age which has produced large quantities of gas from the adjacent but structurally separated Garden City field. In the subject well the observed temperature was 270{sup 0}F (132{sup 0}C) and the measured gradient was 0.77 psi/ft. The gross sand thickness was 270 feet, the net sand thickness 190 feet, and the tested interval 58 net feet. The temperatures and pressures encountered approached the limits of the surface-recording bottomhole pressure gauge and particularly the single-conductor cables on which the gauges were run. The objectives of the tests were all accomplished, and data were obtained which will contribute to the overall assessment of the geopressured-geothermal resource of the Upper Gulf of Mexico basin. In general, the gas solubility (22.8 scf/bbl) was as expected for the temperature, pressure, and salinity of the brine. The produced water was more saline than expected (160,000 mg/l). The high concentrations of dissolved solids, coupled with the evolution of CO{sub 2} from these waters during production, created a scaling problem in the tubular goods and surface equipment that will have to be addressed in future tests; DOE/ET/28460-1 Close

• 5. [Image] Development of drilling foams for geothermal applications

  	The use of foam drilling fluids in geothermal applications is addressed. A description of foams - what they are, how they are used, their properties, equipment required to use them, the advantages and ...
  	Citation × Citation Citation Abstract Copy Title: Development of drilling foams for geothermal applications Author: McDonald, W.J. Year: 1980 The use of foam drilling fluids in geothermal applications is addressed. A description of foams - what they are, how they are used, their properties, equipment required to use them, the advantages and disadvantages of foams, etc. - is presented. Geothermal applications are discussed. Results of industry interviews presented indicate significant potential for foams, but also indicate significant technical problems to be solved to achieve this potential. Testing procedures and results of tests on representative foams provide a basis for work to develop high-temperature foams; SAND-79-7122 Title: Development of drilling foams for geothermal applications Author: McDonald, W.J. Year: 1980 The use of foam drilling fluids in geothermal applications is addressed. A description of foams - what they are, how they are used, their properties, equipment required to use them, the advantages and disadvantages of foams, etc. - is presented. Geothermal applications are discussed. Results of industry interviews presented indicate significant potential for foams, but also indicate significant technical problems to be solved to achieve this potential. Testing procedures and results of tests on representative foams provide a basis for work to develop high-temperature foams; SAND-79-7122 Close